Its optimized chemistry includes:
- Key Elements: Nickel (≥56%), Chromium (20-22.5%), Molybdenum (12.5-14.5%), Tungsten (2.5-3.5%), and low carbon (≤0.015%)23.
- Physical Properties:
- Density: 8.69 g/cm³23
- Melting Range: 1300–1350°C2
- Thermal Conductivity: 9.5–12.2 W/m·K (25–500°C)4
- Mechanical Performance:
- Tensile Strength: 690–795 MPa34
- Yield Strength: 310–380 MPa34
- Elongation: ≥40%3
Product Performance Highlights
- Unmatched Corrosion Resistance:
- Resists pitting, crevice corrosion, and stress corrosion cracking (SCC) in chlorides, sulfuric acid, and seawater13.
- Withstands wet chlorine, hypochlorites, and二氧化氯 (ClO₂) solutions37.
- High-Temperature Stability:
- Maintains strength up to 600°C with creep rupture life exceeding 3,000 hours at 600°C/70 MPa34.
- Weldability & Fabrication:
- Excellent weldability with minimal susceptibility to intergranular corrosion in welded zones58.
Production Methods
Hastelloy C22 round bars are manufactured using precision processes:
- Hot Rolling: For diameters ≥20mm, ensuring uniform grain structure46.
- Cold Drawing: Enhances surface finish and dimensional accuracy for precision applications6.
- Solution Annealing: Heated to 1066°C (1950°F) followed by rapid quenching to optimize corrosion resistance5.
- Forging: Custom shapes for high-stress components like valves and pump shafts6.
Equivalent Grades & Standards
- UNS N06022 (ASTM B574/B575)
- Alloy 22 (common commercial name)12
- EN 2.4602 (NiCr21Mo14W)26
- Nr. 2.4602 (DIN)2
Key Application Fields
Hastelloy C22 round bars are critical in industries requiring extreme durability:
- Chemical Processing: Reactors, heat exchangers, and piping for sulfuric/hydrochloric acid handling57.
- Marine Engineering: Seawater cooling systems, offshore platforms, and desalination plants78.
- Oil & Gas: Downhole tools, valves, and scrubbers in H₂S/CO₂-rich environments15.
- Pharmaceuticals: Equipment for corrosive drug synthesis and sterilization processes5.
- Pollution Control: Flue gas desulfurization (FGD) systems and waste incineration components37.
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Hastelloy C22 round bars deliver unmatched performance in the most aggressive industrial environments, combining longevity with cost efficiency. For technical specifications or custom orders, consult certified suppliers adhering to ASTM/EN standards.